Case study · Logistics

Robotic warehouse design: 94% productivity gain

Warehouse automation: SDI tested Symbotic robotic warehouse layouts, task rules and inventory positioning, helping deliver a 94% productivity gain.

94%productivity improvement

Background

Symbotic needed to optimize their next-generation automated warehouse design for maximum productivity and efficiency in multimodal robotic warehousing operations.

Model Purpose

SDI worked with Symbotic to help design their "Warehouse of the Future" through comprehensive simulation modeling and optimization, developing AI algorithms and simulation models.

Key model inputs

  • Robotic system specifications and performance parameters
  • Facility layout alternatives and constraints
  • Task orchestration and inventory positioning strategies
  • System balancing requirements across multiple operational modes

Key Experiment Factors

  • Facility layout optimization scenarios
  • Task orchestration algorithm alternatives
  • Inventory positioning strategy evaluation
  • Global system balancing approaches

System Performance Measures

  • Overall warehouse productivity and throughput
  • Robotic system utilization and efficiency
  • Task completion times and system responsiveness
  • Operational cost and performance trade-offs

Model View

The following video shows this model in action:

Project Results

This collaboration involved developing AI algorithms and simulation models to simulate and diagnose performance issues, optimize global system balancing, facility layout, task orchestration, and inventory positioning.

  • 94% productivity improvement in multimodal robotic warehousing achieved through SDI's simulation expertise

  • AI algorithms and simulation model development for automated systems

  • Design optimization for next-generation warehouse automation

  • Simulation-optimized facility layout enabling breakthrough productivity gains

  • "Bob and Spencer were excellent simulation engineers. They were careful and thorough with understanding our issues. Their simulation was developed with alacrity and accuracy. The SDI team went above and beyond the project scope, proactively brainstorming ways to make our project better." - J Adam Traina, Director of Operations Research, Symbotic

Industry Recognition

Featured in Wall Street Journal as "Warehouse of the Future" demonstrating the impact of simulation-optimized design on warehouse automation.

Strategic Assessment

The following list provides links to articles within this document that address strategic assessment issues related to this case study:

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